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What is a GMP Certification and Audit?

Or Why Time and Temperature Controls are Important for Food Safety

Saro Loucks

Saro Loucks

September 1, 2022

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Has a business such as Whole Foods, Costco, Publix, Kroger, Trader Joe’s or Aldi told you that you need a CGMP aka GMP  certification (Good Manufacturing Practices) before they will sell your product in their stores?

GMP stands for Good Manufacturing Practices and is a set of standards and requirements set by the FDA that were created under the Current Good Manufacturing Practices (CGMP) guidelines.  A food production business can hire an independent firm to perform a GMP audit to certify they are operating under CGMP standards and are producing safe food. A GMP audit is required by many retailers and can help you get your product into many stores. GMP certification requires you to have a HACCP plan as well as other requirements which I will go into detail later.

 

After you read the requirements, you might decide you need help! FoodReady.ai software and consulting can help get your facility, team, and process “audit ready” for a GMP audit, BRC audit, SQF audit, Costco audit, GFSI, and can help you write a HACCP plan with our HACCP plan builder software.

What are the requirements of a GMP Certification?

      

  1.  Facility Requirements 

The plant and grounds must be in sanitary working order according to CGMP specifications.  The plumbing must be in sanitary and working order according to CGMP guidelines.

  1. Employees 

 Employees must not be sick and must follow hygiene practices so as not to contaminate food products.

  1. Sanitary Operations 

 You can only use safe non-toxic cleaning chemicals around food production. Toxic chemicals are only allowed if absolutely necessary in the cleaning of equipment or other instances where only that specific chemical can be used. Any toxic chemicals must be stored away from ingredients and food production in a secure manner. 

 Pests must be controlled, and pesticides can only be used when it will not result in food contamination.

You must clean any surface that comes in contact with food.

Dry food areas must be kept clean and dry.

Wet food processing areas must be sanitized before and after use.

Single-use items must be protected from contaminating elements.

  1. Equipment and Utensils

   Equipment and utensils must be cleanable and in clean condition,and cannot shed metal fragments or lubricants.

Thermometers must be in all cooling and freezing machinery and be in working order.

 PH and measuring devices must be accurate.

Compressed air must be used in a way so as to not contaminate food.

 

  1. Processes and Controls 

All parts of the processing operation must have proper sanitation.

Trained employees must be responsible for proper cleaning.

 Food must be protected from contamination and allergens.

Testing must be performed to identify if there are any areas that have not been sanitized properly (such as swabs sent to labs, or ATP testing).

Contaminated food must be disposed of properly.

Packaging must be safe.

  1. Raw Materials and Ingredient

Ingredients must be kept at proper temperatures, in safe containers away from contaminants, pests and allergens, they must be safe for ingestion, ingredients should be inspected for cleanliness, and if susceptible to toxins, made sure that they are toxin free.

  1. Manufacturing Operations

  Equipment and utensils are to be kept clean and maintained and used and constructed in a way to not contaminate food.

Refrigerated food must be continually refrigerated. 

When food is not protected, it must be carefully handled so contamination does not occur.

The food production process should be constructed to eliminate bacterial growth and contamination.

 Food should be protected from foreign objects such as metal shards.

Contaminated food must be disposed of or “reworked”. Any food that is reworked, contamination, and bacterial growth must be eliminated.

Dry food must be kept dry.

Only food-quality ice should be used.

Foods that rely on acidification for safety must be (pH≤4.6).

 Foods that are open are used repeatedly must be kept safe from contamination. Examples would be dips and coatings.

The packaging and filling and assembling processes must not introduce contaminates.

  1. Warehousing and Distribution

  Food storage buildings and distribution vehicles must protect the food from contaminants.

  1. Holding and Distribution of Human Food By-Products for use in Animal Feed

By-products must be held in safe containers, labeled using common names, and protected from any contamination.

Shipping containers must be inspected and not contaminated before use.

  1. Defect Action Levels

 Consistent quality control must be employed to detect defects.

Contaminated and uncontaminated food must never be mixed.

 

As you can see preparing for a GMP audit is a daunting task and employing FoodReady and our food safety software, HACCP builder and/or one of our food safety consultants can substantially lessen your quality assurance workload. Many businesses use FoodReady.ai software and consulting as a substitute for a full time QA manager.

FoodReady.ai is a food safety software and consulting company. Our software has a HACCP builder, food traceability, you can create your own checklists to manage your HACCP plan or track other items, ingredients, tasks, or events. With our Enterprise program you will have access to food safety quality assurance professionals who can help you with GFSI, SQF, GMP, SOP, BRC, CGMP, HACCP, gap analysis, or prepare for audits like the Costco audit, the Whole Foods audit, Publix audit, Kroger audit, Safeway audit, Meier audit, HEB audit and more. We are offering a free 14-day trial of our food safety software.

Try it out today!

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