Fruits HACCP Plan Guidelines

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Fruits HACCP Plan
Guidelines -  Introduction 

Fresh Fruit Produce manufacturers and farms currently fall under the regulatory rules of local State Health Departments and the United States Food & Drug Administration’s Food Safety Modernization Act (FSMA) Preventive Controls for Human Food. This plan guidance page will walk through the basics of developing a FSMA Preventive Controls plan in order to achieve compliance with both State and Federal entities.
Types of companies that would use this plan would be:

Types of food products that would use a version of this guidance would be:

  Food Safety Plan? 

The Food Safety Plan (HACCP or Preventive Controls) is not a stand alone program, but rather part of a larger food safety system. The foundational programs that are part of the food safety system are frequently termed prerequisite programs. The term was coined to indicate that they should be in place before HACCP based systems are implemented in order to effectively manage risk from foodborne hazards. The Current Good Manufacturing Practice (GMP) regulations address requirements for many prerequisite programs. The regulation (117 Subpart B) that outlines the conditions and practices the regulated food industry must follow for processing safe food under sanitary conditions, including personnel, plant and grounds, sanitary operations, sanitary facilities and controls, equipment and utensils, processes and controls, warehousing and distribution, and defect action levels considerations. Elements of GMPs that are not covered in the Food Safety Plan are still required by regulations.

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 Process Flow 

The process flow of a food safety plan (HACCP or Preventive Controls) is the center of a food product’s food safety story. It tells how a company makes it’s products and also what hazards and controls are associated with each step. Here’s an example process flow for fresh fruit:

 Logs and Records 

Monitoring records and logs must include the actual values or observation that document the actual implementation of a Food Safety Plan . For example, if a temperature is being measured, the actual temperature must be recorded rather than a check mark indicating that the temperature complied with the critical limit. To comply with regulations, information must be recorded at the time it is observed.
Here are suggested record and log types to use:
  • Customer Complaints
  • Corrective Action Forms
  • Employee Training
  • Food Safety Quarterly Audit
  • Food Safety Checklist
  • Raw Materials/Receiving Log
  • Worker Illness
  • Refrigerator Log
  • Assembly Log
  • Shipping Temperature Log

Suggested  Supply Chain 

The safety of your product depends on much more than just what you control within your own facility. Use of an ingredient that has a history of association with a specific hazard may require a supply chain program as a control within your food safety program. Companies may have extensive supplier programs that encompass much more than food safety elements to manage their supplier expectations and performance.
Here is a list of suggested documents to obtain from your supply chain:
  • Food Safety HACCP or Preventive Controls Plan for each product
  • Food Defense/Business Continuity Plan
  • Validation of each product and/or process and Ready-To-Eat statements (if applicable)
  • Certificates of Analysis (COA)
  • Third Party Audit Certificate, Report & Corrective Actions
  • Product Specification
  • Allergen Grid / Statement
  • SDS / MSDS Statement
  • Country of Origin

Potential Hazards


  • Microbiological growth due to the breakdown of refrigeration units – preventing food borne illness caused by microbial growth.
  • Microbiological Contamination During Processing at Source of Origin – Supplier Management and HACCP in place and verified to eliminate and reduce potential presence of Microbiological contamination.
  • Microbiological Contamination -Microbiological growth due to breakdown of refrigeration units.


  • Residues Chemical Contamination by pesticides at the source of origin – Chemical/pesticide used at source is verified to be in conjunction with regulations.
  • Chemical Contamination from machine oils or lubricants, as well as cleaning chemicals.
  • Microbiological / Physical / Chemical Contamination from – Cross Contamination or Taint of finished product due to poor trailer hygiene.


  • Physical Contamination from – External contamination from rain water, bird droppings, vermin/rodents, and flying insects during unloading process.
  • Glass contamination from – Internal light sources.  Pests/rodents and or Flying insects due to poor hygiene/debris build up- Physical risks from straps/thermocouples/staples/foreign bodies found on pallets on intake.
  • Physical Contamination from – Quality Inspectors, Foreign Bodies found within product and/or packaging from source of origin or during transportation.
  • Physical Contamination from – Warehouse operative, Pests/rodents, and/or Flying insects due to poor hygiene/debris build up – Physical Contamination from personnel,  Foreign body/Dust contamination from production environment.
  • Physical Contamination from – Warehouse operative, Quality inspectors – Glass contamination from internal light sources & window. – Pests/rodents and or Flying insects due to poor hygiene/debris build up.

Suggested Standard
 Operating Procedures (SOPs) 

SOPs are related to both GMPs and Controls of Hazards in the Food Safety Plan. SOPs define the specific steps of how GMPs and Controls of Hazards mitigate food safety hazards and define a repeatable process.
  • Using and Calibrating Thermometers
  • Transporting Food to Remote Sites
  • Cooling Potentially Hazardous Foods
  • Cleaning and Sanitizing Food Contact Surfaces
  • Storing and Using Poisonous or Toxic Chemicals
  • Preventing Cross-Contamination During Storage and Preparation 
  • Receiving Deliveries
  • Cleaning of Buildings and Facilities
  • Allergen Control Program 
  • Washing Hands – To prevent foodborne illness by contaminated hands
  • Employee Illness Program 
  • Using Suitable Utensils When Handling Ready-to-Eat Foods

Additional Components for
 Compliance (Recommended) 

The following associated food safety components are recommended to achieve compliance with State and Federal rules and regulations.

Recall Plan

According to the Food Safety Modernization Act, Preventive Controls for Human Food regulation requires the development of a written Recall Plan when a hazard analysis identifies a hazard requiring a control. Recalls are actions taken by an establishment to remove an adulterated, misbranded or violative product from the market. In other words, a product for which FDA or a state could take legal action against the company would be subject to recall.


Verification is an important component of supply chain, sanitation, allergen and critical controls. It confirms that the Food Safety Plan is operating as intended. Validation confirms the effectiveness of the Food Safety Plan in controlling food safety hazards. The purpose of verification is to provide a level of confidence that the Food Safety Plan is: 1) based on solid scientific principles that are adequate to control the hazards associated with the product and process, and 2) that the plan is being followed correctly every day of operation.

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