Pasta HACCP Plan Templates & Examples for Compliance

Identify food safety hazards, set critical limits, and document procedures with our customizable pasta HACCP template and AI HACCP builder.

Create a USDA-approved HACCP plan for various pasta products.

Pasta HACCP plan templates

Introduction
Pasta HACCP Plan Examples

Pasta products fall under the regulatory oversight of the U.S. Food & Drug Administration (FDA) and state health authorities through the Food Safety Modernization Act (FSMA) Preventive Controls for Human Food.

This page will walk you through how to build a pasta HACCP or Food Safety Plan to comply with both state and federal requirements.

Who NeedsPasta HACCP Plan Templates?

Pasta manufacturers and artisanal pasta makers

What Products Do Our Pasta HACCP Templates Cover?

Pasta

Dried pasta

Fresh pasta

Cooked, frozen pasta meals

Egg-based pasta

Gluten-free pasta

Need something specific? We can customize the template to fit your process.

Building a Complete Food Safety System with HACCP

A HACCP plan is vital to your food safety system, but is not the only part. Prerequisite programs, such as GMPs (Good Manufacturing Practices), must be in place to support your HACCP plan.

The regulation (117 Subpart B) mandates safe food processing practices under sanitary conditions, including:

HACCP Consulting

Sanitary operations

Sanitary facilities & controls

Equipment & Utensils

Processes & controls

Plant & grounds

Defect action level considerations

Warehousing & distribution

Industry Leaders Who Already Use Our HACCP Plan Templates

Thanks Danks

Gabriel’s Bakery

eurobake

Process Flow

Example Pasta Processing Steps

Q
What does a HACCP plan look like?

A
The process flow of a food safety plan (HACCP) is the center of a food product’s food safety story. It tells how a company makes its products and what hazards and controls are associated with each step.

Here's an example process flow for gluten-free pasta:

Gluten-free pasta HACCP plan example

Steps:

1.
Ingredient receiving

2.
Cleaning

3.
Weighing

4.
Mixing rice flour

5.
Corn starch

6.
Water & approved additives

7.
Extrusion through die

8.
Cutting to shape

9.
Cutting to shape

10.
Drying in controlled air‑drying tunnel

11.
Cooling

12.
Metal detection

13.
Packaging and sealing

14.
Finished prouct storage

15.
Distribution

Suggested
Logs and Records

Monitoring records and logs must include the actual values or observations that document the actual implementation of a Food Safety Plan.

For example, it should be the exact temperature recorded, not just a checkmark that the temperature complied with the critical limit.

To comply with regulations, you must record the information when you observe it.

Suggested logs include:

Suggested
Supply Chain Documents

The safety of your product goes beyond your facility.

If an ingredient has a history of association with a specific hazard, a supply chain program may be required to control that risk within your food safety plan.

Many companies also implement broader supplier programs to monitor performance and ensure compliance beyond food safety.

Here is a list of suggested documents to obtain from your supply chain:

Potential Hazards

Biological
Chemical
Physical
Bacillus cereus (spore-forming bacteria)
Undeclared allergens (e.g. egg, gluten)
Metal, plastic, or glass fragments
Salmonella (from egg-based pasta)
Pesticide residues
Listeria monocytogenes
Biological:
Brucella spp.
Listeria monocytogenes
Campylobacter spp.
Pathogenic E. coli
Salmonella spp.
Chemical:
Unintentional or incidental chemical contamination
Environmental chemical contaminants
Toxic elements and compounds
Vitamin Toxicity
Drug residues
Physical:
External contamination from rainwater, bird droppings, vermin/rodents, or flying insects
Stones.
Glass (when the product is packed in glass)
Dust and debris
Metal

Suggested Standard Operating Procedures (SOPs)

SOPs are related to GMPs and controls of hazards in a food safety plan.

SOPs define the steps of how GMPs and Controls of Hazards mitigate food safety hazards and define a repeatable process.

Additional Components for Compliance (Recommended)

The following associated food safety components are recommended to achieve compliance with State and Federal rules and regulations.

Recall Plan

According to the Food Safety Modernization Act (FSMA), Preventive Controls for Human Food regulation requires a written Recall Plan when a hazard analysis identifies a hazard requiring a preventive control.

Recalls are actions an establishment takes to remove an adulterated, misbranded, or violative product from the market.

In other words, a product for which the FDA or a state could take legal action against the company would be recalled.

Verification

Verification is essential to the supply chain, sanitation, allergen, and critical controls. It confirms that the HACCP Plan is operating as intended.

Validation confirms the effectiveness of the HACCP Plan. The purpose of verification is to make sure that the HACCP Plan is:

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