Sausage HACCP Plan Templates & Examples for Compliance

Identify food safety hazards, set critical limits, and document procedures with our customizable HACCP templates for sausage and AI HACCP builder.

Create a USDA-approved HACCP plan for sausage.

HACCP plan for sausage

Introduction
Sausage HACCP Plan Examples

Sausage products currently fall under the regulatory rules of the United States Department of Agriculture’s (USDA) Hazard Analysis and Critical Control Point (HACCP) program.

Here, you’ll learn how to develop a validated HACCP plan to meet the requirements of USDA 9 CFR Part 417 and ensure safe, compliant sausage production.

Who NeedsSausage HACCP Plan Templates?

Sausage manufacturers, meat processors and custom sausage lines

What Products Do Our Sausage HACCP Templates Cover?

Sausage

Ground pork or beef sausage

Sausages with added spices, binders, and casings

Vacuum-packaged or fresh links intended for further cooking

Worried about your special business needs? You can customize the template with FoodReady consultants.

Building a CompleteFood Safety System with HACCP

A HACCP plan is vital to your food safety system, but is not the only part. Prerequisite programs, such as GMPs (Good Manufacturing Practices), must be in place to support your HACCP plan.

The regulation (117 Subpart B) mandates safe food processing practices under sanitary conditions, including:

HACCP Consulting

Sanitary operations

Sanitary facilities & controls

Equipment & Utensils

Processes & controls

Plant & grounds

Defect action level considerations

Warehousing & distribution

Industry Leaders Who Already Use Our HACCP Plan Templates

Thanks Danks

Gabriel’s Bakery

eurobake

Process Flow

Example Sausage Processing Steps

Q
What does a HACCP plan look like?

A
The process flow of a food safety plan (HACCP) is the foundation of a product’s food safety system. It outlines how your sausage product is made, step by step, and identifies where food safety hazards exist and how they are controlled.

Here's an example process flow for sausage:

Sausage HACCP plan template

Steps:

1.
Receiving raw meat and non-meat ingredients

2.
Cold storage

3.
Preparation

4.
Grinding

5.
Measure Sasoning & Wine

6.
Mixing

7.
Casing

8.
Drying

9.
Cooking

10.
Cooling

11.
Packaging

12.
Storage (cooked)

Suggested
Logs and Records

Monitoring records and logs must include the actual values or observations that document the actual implementation of a Food Safety Plan.

For example, it should be the exact temperature recorded, not just a checkmark that the temperature complied with the critical limit.

To comply with regulations, you must record the information when you observe it.

Here are suggested record and log types to use

Suggested
Supply Chain Documents

The safety of your product goes beyond your facility.

If an ingredient has a history of association with a specific hazard, a supply chain program may be required to control that risk within your food safety plan.

Many companies also implement broader supplier programs to monitor performance and ensure compliance beyond food safety.

Here is a list of suggested documents to obtain from your supply chain:

Potential Hazards

Biological
Chemical
Physical
Enterobacteriaceae
Sulphite
Bone fragments
Clostridium spp. (spore formers)
Metal fragments
Bacillus cereus (spore former)
Biological:
Brucella spp.
Listeria monocytogenes
Campylobacter spp.
Pathogenic E. coli
Salmonella spp.
Chemical:
Unintentional or incidental chemical contamination
Environmental chemical contaminants
Toxic elements and compounds
Vitamin Toxicity
Drug residues
Physical:
External contamination from rainwater, bird droppings, vermin/rodents, or flying insects
Stones.
Glass (when the product is packed in glass)
Dust and debris
Metal

Suggested Standard Operating Procedures (SOPs)

SOPs are related to GMPs and the control of hazards in a food safety plan.

SOPs define how GMPs and Controls of Hazards mitigate food safety hazards and define a repeatable process.

Additional Components for Compliance (Recommended)

The following associated food safety components are recommended to achieve compliance with State and Federal rules and regulations.

Recall Plan

According to the Food Safety Modernization Act (FSMA), Preventive Controls for Human Food regulation requires a written Recall Plan when a hazard analysis identifies a hazard requiring a preventive control.

Recalls are actions an establishment takes to remove an adulterated, misbranded, or violative product from the market.

In other words, a product for which the FDA or a state could take legal action against the company would be recalled.

Verification

Verification is essential to the supply chain, sanitation, allergen, and critical controls. It confirms that the HACCP Plan is operating as intended.

Validation confirms the effectiveness of the HACCP Plan. The purpose of verification is to make sure that the HACCP Plan is:

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