Aflatoxin in Food: Sources, Health Risks & FDA Action Levels

Aflatoxin is a mold toxin that can stay in food after processing. This guide gives the sources, health risks, and FDA action levels that food manufacturers must know.

aflatoxin in food sources healt risks and fda action levels

Last updated:Author:Suhina Fitzpatrick, Senior Food Technologist

Aflatoxin is a poison that some molds make. These molds grow on crops such as corn, peanuts, tree nuts, and spices. Aflatoxin can stay in food after processing, and it can cause serious illness in people and animals.

For a food manufacturer, aflatoxin is a chemical hazard. You must identify it, control it, and verify the control. The U.S. Food and Drug Administration (FDA) uses action levels to decide when food with aflatoxin is adulterated.

Aflatoxin can also cause business problems. A contaminated lot can cause a recall, an import refusal, or a lost customer. Many buyers and export markets set limits that are lower than the FDA limits.

This article tells you where aflatoxin comes from and how it affects human health. It gives the FDA action levels for food and feed, and it compares them with other markets. It also gives a procedure to sample, test, and control aflatoxin in your facility.

"Aflatoxin B1 is a Group 1 human carcinogen. This is the highest classification that the International Agency for Research on Cancer gives to a substance."

International Agency for Research on Cancer (IARC)

What Is Aflatoxin?

Aflatoxins are toxic chemicals from two molds: Aspergillus flavus and Aspergillus parasiticus. Aflatoxins are part of a larger group of toxins with the name mycotoxins. Other mycotoxins include ochratoxin A, fumonisins, and deoxynivalenol (DON).

There are four primary types of aflatoxin: B1, B2, G1, and G2. B1 is the most toxic type and the most common type. When a dairy animal eats feed that contains B1, its body changes some B1 into aflatoxin M1. M1 then goes into the milk.

Where Does Aflatoxin Come From?

The molds grow best in hot and humid conditions. Contamination can occur at two points in the supply chain: in the field and in storage.

In the field. Drought and heat make crops weak. Insects make holes in kernels and pods, and the mold goes in through these holes. A late harvest gives the mold more time to grow.

In storage. Mold grows quickly when the crop is not dry. Warm temperatures, condensation, and roof leaks increase the risk. Insects and rodents in a warehouse also damage the product and spread the mold.

The weather changes from year to year, so the risk also changes. A hot and dry season can increase aflatoxin levels across a full region.

Food group

Examples

Primary risk point

Cereal grains

Corn, rice, sorghum

Drought in the field, damp storage

Peanuts

Raw peanuts, peanut butter, peanut flour

Insect damage, slow drying

Tree nuts

Pistachios, Brazil nuts, almonds

Damaged shells, humid storage

Spices

Chili, paprika, black pepper, nutmeg

Slow sun drying

Dried fruit

Figs

Mold growth during drying

Oilseeds

Cottonseed

Infection in the field

Dairy

Milk, cheese (M1)

Contaminated animal feed

Aflatoxin is stable at high temperatures.

Cooking, roasting, and pasteurization do not fully remove it.

Because of this, the best control is to prevent contamination.

You must also reject contaminated lots before they go into your process.

Health Risks of Aflatoxin

Aflatoxin attacks the liver. The health effect depends on the dose and on the duration of exposure.

Acute Aflatoxicosis

A high dose in a short time can cause acute aflatoxicosis. Symptoms include vomiting, abdominal pain, jaundice, and liver damage. Severe cases can cause death.

In 2004, an outbreak in Kenya caused 317 cases and 125 deaths. The source was maize that people kept in damp storage. In 1974, an outbreak in western India caused 397 cases and 106 deaths.

Chronic Exposure

Low doses over a long time increase the risk of liver cancer. The risk is much higher for persons who also have a hepatitis B infection. Chronic exposure can also weaken the immune system. Studies connect exposure in young children to poor growth.

Who Has a Higher Risk?

Some groups have a higher risk than others:

  • Infants and young children, because they eat more food for their body weight.
  • Persons with hepatitis B or with liver disease.
  • Persons who eat a large quantity of corn or peanuts every day.

For these reasons, many markets set lower limits for infant foods.

Animals

Livestock and pets are also sensitive to aflatoxin. In the United States, aflatoxin in pet food caused pet deaths and large recalls. Aflatoxin in dairy feed can also go into milk as M1. Feed control is therefore part of human food safety and animal food safety.

Health Risks of Aflatoxins Infographic

FDA Action Levels for Aflatoxin

An action level is a limit that FDA uses to decide when to take enforcement action. Action levels are not binding on the courts, the regulated industry, or the agency. But FDA can find food adulterated when the aflatoxin level is above the action level. FDA can also take action below an action level when it has sufficient evidence.

The action levels apply to total aflatoxins (B1 + B2 + G1 + G2). For milk, the action level applies to aflatoxin M1. The unit is parts per billion (ppb). 20 ppb is equal to 20 micrograms in 1 kilogram of food.

Human Food

Product

Action level

FDA reference

All foods except milk

20 ppb total

CPG Sec. 555.400

Peanuts and peanut products

20 ppb total

CPG Sec. 570.375

Brazil nuts

20 ppb total

CPG Sec. 570.200

Pistachio nuts

20 ppb total

CPG Sec. 570.500

Milk

0.5 ppb aflatoxin M1

CPG Sec. 527.400

Animal Feed (CPG Sec. 683.100)

Intended use

Action level

Immature animals, lactating dairy animals, or unknown use

20 ppb

Breeding cattle, breeding swine, and mature poultry

100 ppb

Finishing swine over 100 lb

200 ppb

Finishing (feedlot) beef cattle

300 ppb

Cottonseed meal for beef cattle, swine, or poultry

300 ppb

FDA generally does not let you blend corn that contains aflatoxin with clean corn to decrease the level.

How FDA Enforces the Action Levels

FDA collects samples during inspections and at the port of entry. If a sample is above the action level, FDA can take regulatory action. Examples are a recall request, a seizure, or the refusal of an imported lot.

FDA can also put a foreign firm on an import alert. FDA can then detain future shipments from that firm without a physical examination. The importer must then show that each shipment is safe.

How the FDA Limits Compare to Other Markets

The European Union (EU) has stricter limits than FDA. The EU sets one limit for aflatoxin B1 and a second limit for total aflatoxins. The Codex Alimentarius sets international limits that many countries use. For example, the Codex limit for total aflatoxins in almonds, hazelnuts, and pistachios is 10 ppb when ready to eat and 15 ppb for further processing.

Product

FDA (United States)

EU Regulation 2023/915

Peanuts, ready to eat

20 ppb total

2 ppb B1, 4 ppb total

Peanuts for further processing

20 ppb total

8 ppb B1, 15 ppb total

Almonds and pistachios, ready to eat

20 ppb total

8 ppb B1, 10 ppb total

Almonds and pistachios for further processing

20 ppb total

12 ppb B1, 15 ppb total

Cereals and cereal products

20 ppb total

2 ppb B1, 4 ppb total

If you sell into more than one market, set your specification to the strictest limit that applies. 1 ppb is equal to 1 µg/kg.

How to Control Aflatoxin in Your Facility

Use these eight steps to identify, control, and verify the aflatoxin hazard in your ingredients.

1

Identify the hazard

Hold each lot that is above your limit. Record the corrective action and do not blend the lot. Tell the supplier and review the supplier approval status.

2

Approve your suppliers

Find out if the supplier controls aflatoxin before shipment. If so, use a supply chain program to verify the control.

3

Set specifications

Write an aflatoxin limit into each ingredient specification. Make the limit equal to or lower than the applicable FDA or export limit.

4

Get a certificate of analysis (COA)

Get a COA for each lot. Make sure the COA shows the test method and the detection limit.

5

Use a correct sampling plan

Aflatoxin is not equally distributed in a lot. Take many small samples from all parts of the lot.

6

Test incoming lots

Use rapid test kits for screening. Send samples to an accredited laboratory for confirmation.

7

Control storage

Keep raw materials cool and dry. Monitor moisture and keep pests out.

8

Hold and reject

Hold each lot that is above your limit. Record the corrective action and do not blend the lot.

Sampling and Testing for Aflatoxin

  • Sampling causes most of the error in an aflatoxin result. Mold grows in small areas, so a small number of kernels can contain most of the toxin in a lot. A small sample can miss these kernels, or it can include too many of them.

To decrease this error, do these steps:

  • Take many small portions from different locations in the lot.
  • Use a large total sample, as your sampling plan specifies.
  • Grind the full sample to a fine particle size before you take the test portion.
  • Use a recognized sampling plan, such as the USDA FGIS plan for grain or the Codex plan for nuts.

Test Methods

Method

Type

Typical use

Lateral flow strips

Rapid screening

Checks at receipt

ELISA

Rapid screening

Fast screening of many samples

Fluorometry with immunoaffinity columns

Quantitative

Grain elevators and plant laboratories

HPLC with fluorescence detection

Confirmatory

Accredited laboratory results

LC MS/MS

Confirmatory

Many mycotoxins in one test

Rapid methods are fast, but they can give incorrect results in some products, such as spices. Make sure that the method is validated for your product. Use an accredited laboratory (ISO/IEC 17025) for confirmation and for disputes with suppliers.

New Updates for 2026

  • FDA levels have not changed. The FDA action level guidance for human food is dated August 2000. The feed guidance, CPG Sec. 683.100, was last issued in March 2019.
  • More EU checks on pistachios. On January 28, 2026, the European Commission published a regulation that increased official controls on certain imports. It entered into force on February 18, 2026. The regulation applies 50% aflatoxin checks to Turkish pistachios and to U.S. pistachios that go through Türkiye.
  • Enforcement focus on hazard analysis. In a 2023 warning letter, FDA cited a firm that did not show that mycotoxins require a preventive control. The firm also did not provide a preventive control for mycotoxins. A COA alone is not sufficient.

How FoodReady Helps You Control Aflatoxin

FoodReady gives you one platform to manage aflatoxin as a documented hazard. You can build your hazard analysis and HACCP plan with aflatoxin as a chemical hazard. You can collect supplier COAs and approval documents in one location, with alerts before documents expire.

Your team can record incoming lot tests, storage moisture checks, and corrective actions on digital forms. Each record is ready for an FDA inspection or a GFSI audit. When a lot is above your limit, FoodReady keeps the hold, the decision, and the corrective action together.

FoodReady also shows supplier performance over time. You can see which suppliers and origins have the most aflatoxin failures, and you can increase your test frequency for them.

Frequently Asked Questions

Does cooking remove aflatoxin?

No. Aflatoxin is stable at normal cooking and roasting temperatures. You must control it before the ingredient goes into your process.

What is the FDA action level for aflatoxin in peanut butter?

The FDA action level for peanuts and peanut products is 20 ppb total aflatoxins. Many buyers set a lower limit in their specifications.

Is aflatoxin a hazard under FSMA?

Yes. Aflatoxin is a natural chemical hazard. You must evaluate it in your hazard analysis for each applicable ingredient.

How often must I test for aflatoxin?

FDA does not give a fixed test frequency. Base the frequency on your hazard analysis, the ingredient risk, and the supplier history.

Is aflatoxin in milk a risk for dairy processors?

Yes. Aflatoxin M1 goes into milk when cows eat contaminated feed. The FDA action level for M1 in milk is 0.5 ppb, so dairy farms must control their feed.

Can I blend a contaminated lot with a clean lot?

No. FDA generally does not let you blend lots to decrease the aflatoxin level. Hold the lot and decide on a corrective action, such as rejection or an animal feed use that the FDA levels permit.

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About the author

suhina fitzpatrick

Suhina Fitzpatrick

Senior Food Technologist

Suhina is a Subject-Matter Expert at FoodReady with 15 years in the industry as a Senior Food Technologist. Specializing in Food Safety, Quality and Food Manufacturing, Suhina is passionate about everything Food and has headed many successful Food Safety Audits according to global standards over the years. When away from the workstation, the gym and an active lifestyle is her happy place.

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