FOOD SAFETY CONSULTING / DELAWARE

Delaware Food Safety Consultant

HACCP, Preventive Controls, FSVP, and SQF programs for the poultry processors, importers, cold storage operators, and specialty food producers of Delaware.

Delaware is the second-smallest state in the country, and that scale shapes its food safety landscape more than any single commodity does. There is no county health department structure of the kind most states rely on. The Division of Public Health operates statewide from Dover, which means the same office that licenses a Wilmington bakery also licenses a Sussex County packing operation. For operators, that produces something unusual: consistency of interpretation, and a regulator small enough that the person reviewing your plan is often the person who will inspect you.

What complicates the picture is not the state layer but the federal one stacked on top of it. Delaware sits on the Delmarva Peninsula, one of the densest broiler-producing regions in the United States, and the Port of Wilmington is a leading American entry point for imported fresh fruit. So a state with a single unified health authority is also a state where USDA-FSIS continuous inspection and FDA import obligations govern a large share of the volume. We build the programs, records, and traceability that satisfy all three, then rehearse the audit before it happens.

Modern Delaware food processing facility with stainless steel lines and refrigerated hall
WHERE THE TIME ACTUALLY GOES

What a Delaware compliance program costs you before it is organized

In a state where poultry runs under continuous federal inspection and a significant share of product arrives through the port, the documentation burden is split between what you produce and what you receive. Supplier and import records are the block that surprises operators most. These are the numbers we work to move.

500+
GFSI audits led
Led by our Chief Food Safety Officer, Dave Seddon.
8+
Schemes we prepare you for
SQF, BRCGS, FSSC 22000, and the rest.
70%
Less documentation time
Typical reduction once records move off paper and spreadsheets.
WHERE A TYPICAL YEAR OF COMPLIANCE EFFORT GOES
1,736hrs

An illustrative annual effort profile for a mid-sized Delaware processor or distributor running one certification plus state licensing. Supplier and import records lead the profile because so much Delaware volume either arrives through the Port of Wilmington or moves onward to buyers in the Philadelphia, Baltimore, and Washington corridor, where the receiving audit is someone else's.

Supplier approval, FSVP, and imported ingredient records
486 h
Cold chain monitoring and temperature documentation
382 h
Assembling records for audits and federal inspection
347 h
Sanitation verification and environmental monitoring
295 h
Training, licensing, and refresher records
226 h
WHAT MAKES DELAWARE DIFFERENT

One state regulator, three federal frameworks, and very little distance between them

Most states distribute food regulation across dozens of county and municipal health departments, which is why operators in Pennsylvania or Maryland routinely encounter one interpretation in one jurisdiction and a different one twenty miles away. Delaware does not work that way. The Division of Public Health, within the Department of Health and Social Services, regulates food establishments statewide. There are three counties — New Castle, Kent, and Sussex — but there is one food protection program, one set of interpretations, and one plan review process.

For operators, this is a genuine advantage, and it is underused. A single statewide authority means the guidance you receive in a pre-opening consultation is the guidance that will be applied at inspection. It means a company operating a Wilmington production facility and a Sussex County farm store is not reconciling two health departments' expectations. And because the program is small, the relationship is direct in a way it rarely is elsewhere: plan review is a conversation, not a queue.

The complication is that the state layer is the simplest part of Delaware's regulatory picture. Sussex County is one of the most concentrated broiler-producing areas in the United States, and poultry slaughter and processing operate under USDA-FSIS continuous inspection, where a federal inspector is present during operations and the HACCP plan is a legal instrument rather than a certification artifact. Separately, the Port of Wilmington is a leading US entry point for imported fresh fruit, which pulls a large share of Delaware's cold storage and distribution sector into FDA import territory — FSVP obligations, foreign supplier verification, and hazard analysis on product that was grown, packed, and handled outside the country before it reached your dock.

Then there is geography. Delaware is roughly a hundred miles from end to end and sits inside the Philadelphia–Baltimore–Washington corridor, which makes it efficient distribution territory. Product that crosses your dock is frequently in another state within hours. That proximity is the commercial logic of operating here, and it is also the reason lot identity and cold chain custody records matter more than the facility's size would suggest. Your buyers' audit programs — not your inspector — usually set the real standard, and those buyers are national accounts with national expectations.

We work at those intersections. The state licence is generally the straightforward part. What takes work is building programs that satisfy a federal inspector standing on your floor, an FDA investigator asking for FSVP records on an imported ingredient, and a customer's third-party auditor, without maintaining three separate systems that contradict each other.

BUILT FOR HOW DELAWARE OPERATES

Programs written for federal inspection, imported inputs, and onward distribution

Delaware operators are usually accountable to more than one authority at once — a federal inspector on the floor, an FDA investigator asking about imports, or a buyer's auditor. These three engagements address where that overlap creates real exposure.

USDA-FSIS Poultry and Meat HACCP

For poultry slaughter, further processing, and meat operations working under continuous federal inspection. We build HACCP plans that hold up under daily scrutiny rather than annual review, and the sanitation and verification records that support them. The finding we correct most often is a plan whose supporting documentation cannot demonstrate that the critical limit was verified on the shift where the deviation occurred, which is precisely when a Noncompliance Record turns into a regulatory control action.

  • HACCP plan development and reassessment
  • Sanitation SOP build and verification records
  • Salmonella and Campylobacter performance standard support
  • Humane handling and NR response procedures
  • Grant of Inspection and CIS enrollment support

Import, FSVP, and Cold Chain Programs

For importers, cold storage operators, and distributors moving product through the Port of Wilmington and onward into the Northeast corridor. FSVP is the obligation Delaware operators discover late, usually when an FDA investigator asks for records on a supplier they have used for years. We build the hazard analysis, supplier evaluation, and verification documentation per supplier, and the cold chain records that prove custody was unbroken from the reefer to the outbound truck.

  • FSVP plans with hazard analysis per foreign supplier
  • Supplier evaluation and verification activity records
  • Cold chain custody and temperature excursion procedures
  • Receiving controls that establish lot identity
  • Sanitary Transportation compliance across carriers

Food Processing, Retail, and Multi-Channel Operations

For bakeries, specialty processors, brewers, and producers selling through both wholesale and direct channels. Delaware's single statewide regulator makes the licensing path clearer than most states, but an operation that manufactures for wholesale and also runs a tasting room or farm store is answering to two different frameworks with different record expectations. We define which requirement governs which activity, so an inspection of one side of the business does not expose a gap on the other.

  • DPH plan review and licensing support
  • Preventive controls plans authored by a PCQI
  • Allergen and label control across shared lines
  • Written quality agreements for co-manufacturing
  • SQF and BRCGS certification preparation
WHERE DELAWARE CONCENTRATES

Two sectors that define the state, and the controls that decide their audits

Delaware's food economy is shaped by two forces that have little in common operationally: a federally inspected poultry sector in the south, and an import and distribution corridor in the north. The controls that matter differ sharply between them.

Federally inspected poultry processing plant on the Delmarva Peninsula

POULTRY AND FURTHER PROCESSING

Where a federal inspector is on the floor every day

Sussex County anchors one of the densest broiler-producing regions in the country. Slaughter and processing run under USDA-FSIS continuous inspection, which changes the nature of compliance entirely: the plan is enforced daily, not reviewed annually.

HACCP plan supported by verification records tied to each shift. Sanitation SOPs with pre-operational and operational checks documented. Salmonella and Campylobacter performance standard monitoring. Noncompliance Record response that closes the cause, not just the instance. Humane handling procedures with documented training.

Dockside refrigerated warehouse with imported fresh fruit at the Port of Wilmington

IMPORT, COLD STORAGE, AND DISTRIBUTION

Where the hazard arrived before the product did

The Port of Wilmington is a leading US entry point for imported fresh fruit, and the cold storage capacity around it serves the Northeast corridor. For these operations the controlling risk was introduced upstream, often in another country, before anything crossed your dock.

FSVP hazard analysis and verification for each foreign supplier. Receiving controls that establish lot identity at the first scan. Continuous temperature monitoring with documented excursion disposition. Sanitary Transportation duties assigned in writing across carriers. Traceability records retrievable as a sortable electronic file.

Quality manager reviewing supplier verification and cold chain records on a tablet in a refrigerated facility
THE OBLIGATION DISCOVERED LATE

If you import, you are the importer — and FDA will ask you, not your supplier

The Foreign Supplier Verification Programs rule under 21 CFR 1 Subpart L assigns responsibility to the US party that owns or has agreed in writing to be the importer of record for food purposes. That definition catches far more Delaware businesses than expected. A distributor buying imported fruit through the Port of Wilmington is usually the FSVP importer. So is a processor sourcing an ingredient directly from a foreign manufacturer, even when a customs broker handles entry and even when the product has arrived reliably for a decade.

The most common misconception is that a supplier's certificate of analysis or their own third-party audit certificate satisfies FSVP. It does not. FSVP requires that you conduct a hazard analysis for each food, evaluate the foreign supplier's performance and the risk the food presents, conduct appropriate verification activities, and document all of it under your own name. A supplier's SQF certificate can be part of your verification evidence. It is not a substitute for the analysis that determines whether that certificate is appropriate verification for that hazard.

The practical exposure is timing. FSVP records must exist before the food is imported, and FDA conducts FSVP inspections remotely — often as a records request with a short response window, sometimes without ever visiting your facility. There is no opportunity to assemble the file after the request arrives. When an importer cannot produce records, the outcome is typically a formal inspection classification and, in some cases, entry refusals on subsequent shipments. That is a supply interruption caused entirely by documentation, and it is avoidable.

We build FSVP programs supplier by supplier rather than as a single generic document. That means a written hazard analysis for each food, an evaluation of each supplier that accounts for their compliance history and the hazard's severity, a verification activity matched to the hazard — annual onsite audit where the hazard is one where control is critical, sampling and testing or records review where the risk profile supports it — and a reassessment schedule. We also address the case that trips up processors: when your foreign supplier's hazard is controlled downstream by you or your customer, the rule allows a different verification approach, but only if the reliance is documented properly. Getting that distinction right is usually the difference between a compliant program and a rewrite.

Assess Your Import Program
WHO REGULATES WHAT IN DELAWARE

A single state authority, and the federal lines that cut across it

Delaware's state structure is simpler than almost anywhere else in the country. The complexity is federal, and it lands differently depending on whether you slaughter, import, process, or farm.

Food establishments and retail

The Division of Public Health, within the Department of Health and Social Services, regulates food establishments statewide. Unlike most states, Delaware does not delegate this to county health departments, so interpretation is consistent from Wilmington to Georgetown. Plan review is required before construction or significant remodeling, and engaging early is the cheapest risk control available to a new facility.

Meat and poultry

Delaware has no state meat and poultry inspection program, which is a meaningful difference from neighboring states. Any slaughter or processing operation must operate under federal inspection with a Grant of Inspection from USDA-FSIS, or qualify for an exemption. There is no intrastate-only state-inspected tier here, so the federal threshold applies from the outset.

Manufacturing and processing

Food processing facilities require registration under the Bioterrorism Act and operate under Preventive Controls in 21 CFR 117, including a food safety plan authored by a PCQI and a supplier verification program. Acidified and low-acid canned foods require a filed process under 21 CFR 114 or 113 with process authority review before production begins.

Imports and foreign suppliers

Importing brings obligations under 21 CFR 1 Subpart L that sit entirely with the US importer. Given the Port of Wilmington's role as a leading entry point for imported produce, this catches a large share of Delaware distributors and cold storage operators, many of whom do not initially consider themselves importers at all.

Produce, eggs, and agriculture

The Department of Agriculture administers the Produce Safety Rule for covered farms, along with commercial feed, egg, and dairy oversight. Operations that both farm and process frequently sit under Agriculture for one activity and Public Health for another, and the boundary between a covered farm activity and a manufacturing activity is where classification errors happen.

Traceability

Fresh-cut produce, leafy greens, soft cheeses, shell eggs, and finfish sit on the Food Traceability List, and Delaware handles all of these in volume through its distribution sector. Covered operations must maintain lot-level records at defined critical tracking events, retrievable as a sortable electronic file within 24 hours of a request.

Which authorizations apply to your operation

A quick orientation for common Delaware operation types. The absence of a state meat and poultry inspection program is the row that most often surprises operators arriving from Maryland, Pennsylvania, or Virginia. Confirm your own position before you build, because retrofitting a program after a failed inspection is the expensive path.

Operation typePoultry slaughter or processing
State authorizationNo state program — federal only
Federal overlayUSDA-FSIS Grant of Inspection with HACCP
NotesContinuous inspection during operations
Operation typeMeat processing
State authorizationNo state program — federal only
Federal overlayUSDA-FSIS Grant of Inspection
NotesNo intrastate state-inspected tier in Delaware
Operation typeFood processing plant
State authorizationDPH food establishment permit
Federal overlayFDA registration plus 21 CFR 117
NotesPCQI-authored plan required
Operation typeImporter of produce or ingredients
State authorizationPermit for the domestic facility
Federal overlayFSVP under 21 CFR 1 Subpart L
NotesMost commonly missed obligation in the state
Operation typeCold storage and distribution
State authorizationDPH food establishment permit
Federal overlayPreventive controls, reduced scope
NotesSanitary Transportation duties assigned in writing
Operation typeAcidified or canned foods
State authorizationDPH permit
Federal overlayFiled process under 21 CFR 114 or 113
NotesProcess authority review before production
Operation typeCovered produce farm
State authorizationDelaware Dept of Agriculture
Federal overlayProduce Safety Rule
NotesFarm versus processing boundary decides the path
Operation typeBakery or specialty processor
State authorizationDPH food establishment permit
Federal overlay21 CFR 117 preventive controls
NotesAllergen control is the frequent finding
Operation typeBrewery or distillery
State authorizationDPH permit plus TTB permit
Federal overlay21 CFR 117 for the facility
NotesSpent grain sold as feed triggers 21 CFR 507
Operation typeFarm store or tasting room
State authorizationDPH retail food permit
Federal overlayFDA Food Code as adopted
NotesSame statewide authority, different framework
SECTORS WE SUPPORT

Built for how Delaware actually makes and moves food

Poultry slaughter and further processing. The defining sector of southern Delaware, operating under continuous USDA-FSIS inspection. We build and reassess HACCP plans, sanitation SOPs, and the verification records that support them, and we help teams respond to Noncompliance Records in a way that closes the underlying cause rather than the immediate instance.

Import, cold storage, and distribution. Operations built around the Port of Wilmington and the Northeast corridor. We write FSVP programs supplier by supplier, build receiving controls that establish lot identity at the first scan, and implement cold chain documentation that survives a customer's receiving audit as well as a regulator's inspection.

Specialty food and beverage manufacturing. Bakeries, sauce and condiment producers, snack manufacturers, and co-packers serving regional and national brands. We author preventive controls plans, build allergen and label controls for shared lines, and write the quality agreements that define which party owns which program element.

Produce packing and fresh-cut operations. Covered farms under the Produce Safety Rule and packing operations that cross into processing territory. The classification question — where a farm activity ends and manufacturing begins — determines whether Agriculture or Public Health governs, and it changes the entire record set.

Brewing, distilling, and beverage. Delaware's beverage sector operates under both TTB permitting and FDA facility requirements. Spent grain sold or given to livestock farms brings 21 CFR 507 animal food obligations that most producers do not anticipate, and the Delmarva farm density makes that arrangement common here.

Egg handling and shell egg operations. Shell eggs sit on the Food Traceability List and carry specific refrigeration and labeling requirements. We build the temperature control records and lot-level traceability that both the Department of Agriculture and downstream buyers expect.

Multi-channel operations. Producers selling wholesale while also running retail, farm stores, or tasting rooms. Delaware's single statewide regulator simplifies the licensing path, but the frameworks governing wholesale manufacturing and retail food service remain distinct, and each side needs its own defensible records.

CERTIFICATIONS AND STANDARDS

Whatever your buyers, permits, and inspectors require

SQF Food Safety Code. The most widely requested GFSI scheme among Delaware's national and regional buyers. We handle the gap assessment, documentation build, practitioner training, and unannounced audit readiness, and we stay in the room during the certification visit.

BRCGS Global Standard. Frequently required by UK and European customers and by retailers with international sourcing programs. The standard's emphasis on site security, product authenticity, and management commitment tends to expose different weaknesses than SQF does.

FSSC 22000. Common among ingredient manufacturers and co-packers supplying multinational brands. Built on ISO 22000 with sector-specific prerequisite programs, which makes it a natural fit for facilities already operating under an ISO management system.

USDA-FSIS HACCP. Not a certification but a legal requirement for poultry and meat operations, and in Delaware it is the framework that governs the state's largest processing sector. We build plans designed for daily enforcement, including the reassessment documentation that is required when your process, product, or hazard analysis changes.

FDA Preventive Controls (21 CFR 117). The baseline for registered food facilities. We author the food safety plan, build the supplier verification program, and train your PCQI so the plan is maintained internally rather than depending on us indefinitely.

FSVP (21 CFR 1 Subpart L). Required of importers, and applicable to more Delaware operators than any other state of comparable size. We build supplier-specific programs with documented hazard analysis, evaluation, and verification activities.

Produce Safety Rule. For covered farms, including water quality testing, worker training, and the agricultural water requirements that have been through multiple revisions and still cause confusion.

Organic, Non-GMO, and label claims. Certification and substantiation for claims that carry real enforcement exposure, plus the record systems that make them defensible during an audit rather than merely accurate on paper.

SOFTWARE THAT CARRIES THE RECORD

Software that keeps import and inspection records defensible

Supplier and FSVP records in one place. Each foreign supplier's hazard analysis, evaluation, verification activities, and reassessment dates held together and searchable. When FDA issues a remote FSVP records request with a short response window, the file is assembled already rather than reconstructed under pressure.

Cold chain monitoring with documented disposition. Continuous temperature capture with alarm thresholds, and a recorded decision every time an excursion occurs. The gap we most often find is not missing temperature data but missing evidence of what anyone did about a deviation.

Lot-level traceability built for the 24-hour standard. FSMA 204 requires covered products to be traceable as a sortable electronic file within 24 hours. Where lot identity is established at receiving and carried through every movement, that request is a query rather than a week of reconstruction.

HACCP and preventive controls monitoring on the floor. Digital records captured at the point of work, with deviations flagged as they happen. For federally inspected plants this matters most, because the verification record an inspector asks for is the one from the shift where something went wrong.

Document control with real version history. Current procedures available to the people executing them, superseded versions retained with the change history intact. Auditors examine how revisions were approved and communicated at least as closely as they examine the procedure itself.

Corrective action tracking to closure. Findings, Noncompliance Records, and internal audit results carried through root cause, action, and verification of effectiveness. Repeat findings are what damage an audit outcome, and they usually indicate a CAPA process that closed the instance without addressing the cause.

Mock recall and traceability exercises. Run on schedule, timed, and recorded, so the exercise produces evidence of capability rather than an assertion of it.

We implement the platform as part of the engagement and train your team to run it, so the system belongs to you when we step back.

HOW AN ENGAGEMENT RUNS

A clear line from permit questions to a program that passes

Delaware facilities frequently answer to more than one authority — the Division of Public Health, USDA-FSIS, FDA, or the Department of Agriculture — so we begin by establishing exactly which permits, customers, and certification schemes apply to your operation. From there, we turn those requirements into procedures your team can execute and records you can defend.

DEFINE

ASSESS

BUILD

IMPLEMENT

PROVE

IN OUR CLIENTS' WORDS

What food and beverage teams say about working with us

"When I bought Eurobake we wanted to become GFSI certified and the company was floundering on its path to being compliant. Compliance starts with good data and easy retrievability. Harvesting data is particularly important but can be difficult if the process to gather interrupts efficient manufacturing. You also need to be able to retrieve and turn the data over at any moment to the FDA, USDA, or whoever requires it while you are being audited or inspected"

Josh Svenhard
CEO

"I have been building food safety programs for companies since 2009 and this process has taken anywhere from 6 months to a year, including facilities that had USDA in place to make them comply with FSMA and GFSI. I needed Eurobake to reach compliance at a faster rate."

Josh Svenhard
CEO

"We are in the midst of our USDA audits and could not have survived any of the pre/post audit stuff without FoodReady."

Jordan Danks
Owner

"Up at Dawn is currently experiencing a savings increase with continuous improvements in technology that enables further streamlining of processes for better efficiency and food safety."

Erika Wood
Quality Manager
COMMON QUESTIONS

Delaware food safety consulting, answered

Who regulates food businesses in Delaware?

The Division of Public Health, within the Department of Health and Social Services, regulates food establishments statewide through its Office of Food Protection. This is unusual: most states delegate food inspection to county or municipal health departments, but Delaware operates a single statewide program covering New Castle, Kent, and Sussex counties. The Department of Agriculture handles produce safety for covered farms, along with commercial feed, egg, and dairy oversight. Federal agencies layer on top — USDA-FSIS for meat and poultry, FDA for registered processing facilities and imports.

Does Delaware have a state meat and poultry inspection program?

No, and this is one of the most consequential differences between Delaware and its neighbors. States like Maryland, Ohio, and Wisconsin run state inspection programs that allow intrastate-only sales under state oversight. Delaware does not. Any slaughter or processing operation must operate under federal inspection with a USDA-FSIS Grant of Inspection, or qualify for one of the narrow federal exemptions such as custom exempt or the poultry producer-grower exemptions. Operators relocating from a neighboring state are often surprised that the state-inspected tier they planned around does not exist here.

Do I need an FSVP program if I buy imported ingredients?

Probably, and this is the obligation Delaware businesses most often discover late. FSVP responsibility sits with the US owner or consignee at the time of entry, or whoever has agreed in writing to be the importer of record for food purposes. Buying through a domestic distributor who imports the product usually places the obligation on them, not you. But buying directly from a foreign supplier — even through a customs broker, even for a decade without incident — generally makes you the FSVP importer. Given the Port of Wilmington's volume, this catches a large share of Delaware distributors and processors.

Is a supplier's SQF or BRCGS certificate enough to satisfy FSVP?

No. This is the single most common FSVP misconception. A supplier's third-party certificate can serve as evidence within your verification activities, but it does not replace the work the rule requires of you: a hazard analysis for each food, an evaluation of the supplier's performance and the risk the food presents, a verification activity appropriate to that hazard, and documentation under your own name. FDA evaluates whether your analysis justified the verification method you chose. A certificate filed without that reasoning is not a program.

What does plan review involve in Delaware?

Plan review is required before constructing a new food establishment or significantly remodeling an existing one. You submit facility plans, equipment specifications, finish schedules, and a proposed menu or product list to the Office of Food Protection for review before construction begins. Because Delaware operates one statewide program, the reviewer applies the same interpretation you will encounter at inspection. Engaging early is the cheapest risk control available — design problems caught on paper cost a fraction of what they cost once equipment is installed.

What is FSMA 204 and does it apply to Delaware operations?

FSMA 204 requires enhanced recordkeeping for foods on the Food Traceability List, including fresh-cut produce, leafy greens, soft cheeses, shell eggs, and finfish. Covered operations must maintain lot-level records at defined critical tracking events and produce them as a sortable electronic spreadsheet within 24 hours of an FDA request. Delaware's distribution and cold storage sector handles listed products in volume, and the risk concentrates at receiving: if lot identity is not captured accurately at the first scan, everything downstream inherits the gap.

How long does SQF or BRCGS certification take?

For a facility starting without a formal program, plan on four to six months from gap assessment to certification audit. The documentation build typically takes six to ten weeks, but the binding constraint is that most standards require evidence the system has been operating — completed monitoring records, an internal audit, a management review, and a mock recall. That evidence takes time to accumulate and cannot be compressed. Facilities with an existing HACCP foundation, which most federally inspected Delaware plants have, often move considerably faster.

Do you work with poultry operations under continuous inspection?

Yes, and it is a substantial part of our Delmarva work. Operating under continuous USDA-FSIS inspection is fundamentally different from preparing for a periodic audit: the inspector is present during operations, and the HACCP plan is a legal instrument enforced daily. We build plans designed for that reality, including verification records tied to individual shifts, and we help teams respond to Noncompliance Records in a way that addresses root cause rather than the immediate instance — which is what prevents escalation to a regulatory control action.

Can you help if we sell wholesale and also run a farm store?

Yes, and this is common in Delaware. Wholesale manufacturing and retail food service run under distinct frameworks with different record expectations, even though the same statewide authority oversees both. We define which requirement governs which activity, build the record sets separately where they must be separate, and make sure that an inspection focused on one side of the business does not surface an unaddressed gap on the other.

How do you charge for consulting work?

Most engagements are fixed-fee and scoped to a defined deliverable — a preventive controls plan, an FSVP program, certification readiness, or a Grant of Inspection application package. You get a written scope and price before work begins. For ongoing support such as scheduled record reviews, internal audits, and mock recalls, we work on a retainer sized to your facility and audit calendar. We would rather quote accurately after a short conversation about your operation than publish a rate that means little without context.

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